Mectech-Solvent extraction plant, Vegetable oil Refinery Plant , Edible Oil Refinery Turnkey Projects.

Showing posts with label solvent extraction equipment. Show all posts
Showing posts with label solvent extraction equipment. Show all posts

Friday, 7 September 2018

How does Solvent Extraction Plant Work

Solvent extraction is employed to separate compounds based on the differences in the relative solubilities in two immiscible liquids. More conveniently, it can be described as the separation/extraction of a substance from a mixture by preferentially dissolving the substance to be extracted in a suitable solvent. It is usually chosen when a soluble compound needs to be separated from an insoluble compound or a complex matrix. LLE or Solvent Extraction is widely used in the production of fine organic compounds, the processing of perfumes, the production of vegetable oils and biodiesel, and in related industries.   Immiscible liquids refers to liquids do not mix and instead separate into layers. These properties are utilized for separation  of  Organic compounds that exhibit  physical property  of greater solubility  in organic solvents, and these solvents are often found to be  immiscible in water. These Organic compounds can be easily be extracted in aqueous form by the addition of benzene, chloroform etc. These are then collected after they settle into two layers and the non-aqueous layer is removed. After distillation   the purified compound is obtained. 

How does solvent extraction plant work


Commonly referred to as Liquid–liquid extraction
(LLE), Solvent Extraction is preferred when substances like edible oils need to be separated or extracted   based on the differences in relative solubilities in two different immiscible liquids. The transfer occurs due to different chemical potentials. This occurs when  the overall system of protons and electrons constituting  the solutes and the solvents have greater  stability of  configuration and exhibit lower free energy after  completion. The solvent thus produced then is obviously enriched in the solute(s) and is referred to as extract. The depleted feed solutions usually termed as the definite. The solvent extraction plants are used where oil is extracted from oil seeds like soybean, sunflower, cottonseed, other oil seeds and oil cakes like mustard cake, groundnut cake and rice bran. In such solvent extraction, it's advantageous to do extraction in successive stages using smaller lots of solvents rather doing extraction once using the entire lot. 
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Thursday, 8 February 2018

Solvent Extraction Plant Process by Mectech

Solvent extraction process - An Overview


Solvent extraction is the process of extracting oil from oil cake by making use of Hexane or other solvents. This process is implied after the preparatory section for the purpose of extracting oil from the expelled oil cake. Mectech, the leading company in solvent extraction and edible oil refining provides solvent extraction plant with latest technologies for high-quality output.

How Mectech’s Belt Type Horizontal Solvent Extractor works?


•    Solvent extractor plant at Mectech includes a Distillation system, a Heat recovery system and a De-solvating Toaster.
•    The extractor helps in removing solvent from the meal and stabilizes its temperature as well as the moisture.
•    The solvent extractor is efficiently designed to achieve best results in terms of quality of DOC, quality of oil, hexane loss and consumption of utilities.


Solvent Extraction Plant


Solvent Extraction process at Mectech


The process of solvent extraction includes multiple sub-steps which involve seed preparation, conditioning of oil seed, flaking of oil seed etc.

•    For extracting crude oil from the seed through the solvent, the seeds are first grinded and treated to bring them to their reduced form which enriches the surface area of seed for the absorption of solvent.

•    The processed meal is further transferred to the solvent extractor plant for treating it with the hexane or any other solvent.

•    The output of the process i.e. the solvents and the solids are further distilled and processed for extracting optimum oil and removing the solvent.


solvent extraction plant process


Eminent features of solvent extraction plant @ Mectech


•    Continuous belt-type extractors having a unique multi-spray system are manufactured by Mectech Process Pvt. Ltd. by making use of the latest technology.
 
•    In order to achieve the best quality of DOC, we make use of multi-level De-solvating toaster. 
•    Solvent recovery system and distillation system are used in Mectech’s Solvent extractor plant which ensures minimum loss of solvent. 

•    Solvent Extraction plant offered by Mechtech produces best quality crude oil having minimum or no impurities and optimum freshness.

•    It has the capability to produce oil with optimum freshness.
 
Other Salient features

•    The solvent extractors offered by Mectech Group are highly energy efficient.

•    Our solvent extraction systems are highly user-friendly and easy to operate.

•    Our extractors are resistant to corrosion and have a robust construction.

•    At Mectech, we also offer solvent extraction plant with customization in order to meet the varying requirements of our clients.
   

Advantages of Solvent Extraction plant @ Mectech


•    With Mectech solvent extraction plant, the loss of solvent is only 1.5 liters per ton which is very low.

•    The handling cost of Mectech extractor is also very low which makes them cost effective without compromising the quality.

•    Our solvent extractor plant is very reliable as they come with inbuilt safety features.
 
•    Mectech Group has the capacity of plant building and supplying capacity range amid 50 to 2000 tons per day.

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