Maximize Returns through Optimized Processes with Mectech’s Corn Oil Refinery

The widespread demand for maize oil domestically as well as globally makes corn oil refinery an extremely attractive investment  proposition in the vegetable oil industry . Its high nutritional value and high smoke point makes it a perennial favourite on dining tables across the world. Mectech- India’s leading name in corn oil refining and corn oil refinery plants extends  enviable advantages while setting up a cornoil refinery with optimized processes through state of the art equipment and acute customization. Optimized processes with minimal  inputs are the final  outcomes leading to greater returns . 

  

Extreme customer focus has enabled Mectech to usher  a technological revolution through innovation and customization in the field of setting up corn oil refinery plants.  Concerted project planning along with maximum customization is achieved so that the plant delivers the finest results within the constraints of raw materials, human resources and financial inputs. Moreover, the oil is rendered safe and infused with taste and flavor through the processes of   neutralization, bleaching and deodorization. As it translates into maximum customer acceptance, optimal returns are ensured. With a proven track record, Mectech has  become renowned   for the most sophisticated, state-of-the-art technologies needed for corn oil refining processes that are fail-safe, ensuring  built in reliability over the years. 

Intrinsically  harmful factors  deleterious to human health  including  free fatty acids (FFA), gums, sediments, odoriferous and colouring materials present in crude oils must necessarily be  removed completely to make the oil edible. Mectech customizes technologies at  all the stages  to not only optimize returns but to ensure that  the oil is perfectly safe and fit for human consumption. For this , diverse processes are undertaken including neutralisation, bleaching and deodorisation,

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Employ The Health Benefits Of Sunflower Oil For Healthy Returns With The Mectech Advantage

The popularity of sunflower oil exceeds all expectations as it sets a scorching trajectory of  growth. Diverse  health benefits combines to place    Sunflower oil at the top of the kitchen list for millions of families in India and across the world. Increasingly, people opt for the healthy alternative as they begin to realize its   health benefits including   low content of saturated fats and high content of Vitamin E as well as its non-volatile  nature. It is also perched among the top most raw materials base  for manufacturing cosmetic formulations in the  cosmetic industry. Sunflower oil is also being perceived as a panacea for preventing cancer .What is certain is that it lowers cholesterol levels, improves coronary  health, reduces inflammation, and boosts energy . Scientific research has revealed it to be a  potent weapon   against skin injuries, arthritis, poorly healing wounds, hair growth and much more. With these multiple benefits - and reports of   others emerging everyday- investment in a  Sunflower oil processing plant or a Sunflower oil refinery  has become extremely attractive for gaining consistently high returns. A proven ally in this venture is likely to be Mectech- a company that has proven itself with 40 years of experience  delivering concept to commissioning sunflower oil refining plant & refined sunflower oil equipment in 18 countries. 

Proven expertise and experience enables Mectech  to deliver efficacious solutions through customization and  optimization  of the processes. Extreme focus on incorporating leading edge and latest technologies is  supported by teams with niche expertise and experience that can not only guide the clients but lead the efforts in customizing and optimizing the output . Each solution is customized in order to intervene at the micro level for maximizing the quality leading to greater acceptability and returns. This is founded on a co-optive and collaborative approach that designs project management taking into account not only  the operational aspects but resource, financial  and time constraints.

Refining process of Sunflower Oil

A series of intrinsically interlinked processes are necessary before Soyabean oil becomes fit to enter the kitchen in the edible form. Multiple refining processes are executed in a Sunflower Oil Refinery Plant to imbue it with the taste, color and texture and raise it to the required quality and flavor that attracts consumers in droves. The unwanted impurities include  :  free fatty acids (FFA), gums, sediments, odoriferous and colouring materials. Processes  & technologies are customized by  Mectech at  all the stages  to ensure maximal returns with optimized inputs  .The oil is made  perfectly safe and  flavors and textures added to make it attract millions of consumers. The diverse processes  interlinked processes comprise neutralisation, bleaching and deodorisation,

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Mectech-Hydrogenated Vegetable oil Plant Manufacturer, Supplier & Exporter

The process alters monounsaturated, polyunsaturated edible fats and oils that are normally liquid at room temperature, into fats that are solids at room temperature. Intrinsically, these oils contain more Trans fatty acids caused by the changed bonds after the oils have undergone hydrogenation. However, the trans fatty content is lower than fully hydrogenated oils. This finds great use in the food industry as for example margarine manufactured from hydrogenated Oil will be easier to spread and find ready customers than otherwise.

The Mectech advantage is suggested for healthy returns -and with good reasons.  The rich expertise and experience-acquired over past 40 years of existence and operations in 17 countries by Mectech is focused on ensuring cost advantage for the clients through judicious usage of technologies backed by a powerful team to extend efficacious solutions to optimize the processes. Utterly focused on customer delight, Mectech has ushered in incremental and quantum changes to build up a   technological revolution through innovation and customization. Acute project planning with an emphasis on details, optimum customization is ensured to deliver the desired results through proper guidance and judicious melding of technology and other resources.

Moreover, care is taken to ensure that the end product conforms to the desires of the end user to ensure a continued market. Consequently, a series of processes like neutralization, bleaching and deodorization is engendered in order to ensure that the oil is safe and suffused with taste and flavor and meets maximum customer acceptance. With a proven track record, Mectech provides  hydrogenation reactor equipment; hydrogenation reactor manufacturer and hydrogen plants  that have   become renowned for extending    sophisticated, state-of-the-art technologies melded with human capabilities to deliver fail proof plants  needed  with built in reliability.

More Detail

http://www.mectech.co.in

Call us 0124- 4700800

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Fractionation Plant With Highest Efficiency & Returns The Mectech Advantage

Dry Fractionation is employed to separate the dry Glycerides with high melting points from the low melting point ones by employing crystallisation. Either by adding heat (distillation) or removing heat (condensation, the processing plant separates hydrocarbon mixtures based on the vapor pressures of its component molecules. The by-products include propane, butane, and ethane. Being a physical modification of the palm oil, The palm oil fractionation process is designed to separate palm oil into two fractions- Olein and Stearin. This is custom designed as a physical process and occurs without the addition of any chemical or solvent. Mectech’s fractionation plants are failsafe and depended upon to produce stable and filterable crystals consistently such that the market demands can be fulfilled with products that meet  or exceed every quality  standards and  requirements. It thus ensures continued returns for your investments. Mectech's bio-diesel system innovates technology and is versatile enough to be used in different kinds of fresh vegetable oils (e.g. sunflower, rape seed oil, palm oil) but also fats.  

PALM OIL FRACTIONATION PLANT  

Mectech's crystallizers utilized for fractionation incorporates a cooling coil with customized design in order to provide a large cooling surface area. This leads to formation of better crystal nuclei on which crystals are grown and hence perfect crystals. The slowness of the agitation and agitator configuration is designed to maintain the oil mass moving without stagnation even when it is nearing the cooling stage. The crystals developed during the process separated by employing  a membrane filter press enabling  the squeezing out of the stearin cake to optimize the extraction of liquid olein. 

 PALM OIL FRACTIONATION PROCESS  

The multi-step process consists of: 

  

·            Heating the feed oil 

·            Formation of crystals by controlled cooling 

·            Crystal growth 

·            Maturation of crystals 

·            Filtration to separate Olein and Stearine 

  

The desired quality of R.B.D. Palm oil obtained after passing through various processes is pre-heated to about 70^o C to obtain a homogeneous entity without any solid mass. Mectech has innovated a PHE through which the oil temperature can be maintained as desired. Oil is fed continuously and the flow rate controlled by utilizing  an oil flow control valve. In the 1^st and 2^nd crystallizers cooling is achieved by adding ordinary water- directly from the cooling tower at a temperature of 32°C, thus optimizing the inputs and lowering process costs. Cooling in the 3^rd and 4^th crystallizers is accomplished with chilled water, made available from the vapor absorption chiller at 7^o C. 

During the cooling sequence, samples are taken at regular intervals from the crystallizer for analysis of their physical behaviour. The physical properties of the olein and stearin fractions, such as cloud point, slip melting point and solid fat content are dependent on the crystallization temperature. On-flow crystallization method ensures that  the cooling and crystal formation has been attained in all the crystallizers.   The flow continues through compensator to the filter in absence of any energy source – through gravity.  Oil from the compensator is filled in the membrane filter by gravity and after attaining a pressure of 1.5 – 2 kg/cm²,  the filter pump is designed to  start. For filtering the olein from the filter press, all operations such as opening, closing, squeezing and washing and discharge of the stearin to the stearin melting tank are automated and computerised. This optimizes the process ensuring not only greater returns but consistency of quality and failsafe operations.  

  

MAIN FEATURES AND ADVANTAGES OF FRACTIONATION 

The plant combines all operations, and monitors from is fully computerized. which includes 

  

·            Fully automated centralized control station. 

·            Easy to operate, virtually unsupervised operations  

·            Excellent flexibility with wide range of possible process applications 

·            Low operating costs 

·            Low utility consumption 

·            Low maintenance cost 

·            No oil losses 

·            No pollution  

·            Maintains highest product quality standards  

·            Good crystallization repeatability- consistent product quality 

·            High olein yield 

·            Low olein cloud point, improved cold stability 

Fractionation Plant For Palm Oil, Manufacturer, Supplier.

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